What is metal-cored wire?
A tubular wire — a metal sheath filled with metallic powder and arc stabilisers rather than slag-forming flux. It deposits more metal per hour than a solid wire of the same diameter with a broader, more gap-tolerant arc, while leaving almost no slag to clean. AWS classifies it as E70C-6M under A5.18 alongside solid wire; EN ISO classifies it under 17632-A with a T prefix alongside flux-cored.
What is the difference between metal-cored and flux-cored wire?
What is in the tube. A flux-cored wire is filled with slag-forming flux that supports the weld pool out of position and leaves slag to chip off. A metal-cored wire is filled with metal powder, so almost all of it becomes weld metal and there is no slag blanket — just small silica islands. Metal-cored wins on productivity and cleanliness in the flat and horizontal; flux-cored wins on heavy positional work, because its slag physically supports the pool against gravity.
What is the difference between metal-cored and solid wire?
Deposition rate and arc shape. Current flows through the sheath of a metal-cored wire rather than the whole cross-section, raising current density and deposition at a given wire feed speed, and the arc is broader and better at bridging gaps. The deposit chemistry is comparable — E70C-6M matches ER70S-6 — and both leave essentially no slag, though metal-cored produces more silica islands.
Can metal-cored wire be used with CO₂?
Only if the grade is classified for it. Most metal-cored wires are M-classified for an argon-CO₂ mix, and in the ESAB range here only OK Tubrod 14.12 is also classified for C1 pure CO₂. A site running CO₂ cannot simply put an M-classified wire on the same gas and expect the published properties. Confirm the gas at the ordering stage.
Can metal-cored wire be welded out of position?
Within limits, and it depends on diameter. ESAB notes that diameters below 1.4 mm are all-positional for OK Tubrod 14.12, and all-positional except vertical-down for OK Tubrod 14.13. But metal-cored has no slag to support the pool against gravity, so for heavy positional work — vertical-up fill on thick section, overhead — a rutile flux-cored wire is the better tool.
What are the silica islands on a metal-cored weld?
Small glassy silicon-oxide deposits left on the bead surface instead of a slag blanket. They are easy to remove, but they must come off before painting or coating and must not be welded over on multi-pass work. ESAB makes Coreweld 46 LS specifically to minimise them, which is a real saving where the finish matters.
Is there a low-fume metal-cored wire?
Coreweld 46 RMn is designed to give both low manganese and low total welding fume, and ESAB states it will assist in meeting new, stricter health and safety regulations without compromising mechanical properties or welding performance. It also returns the best low-temperature toughness in this group, at 110 J at −40 °C.
Who supplies metal-cored welding wire in Abu Dhabi?
POFIS supplies the ESAB Coreweld and OK Tubrod metal-cored ranges from Abu Dhabi across the UAE and the wider GCC, as an ESAB Authorized Distributor and Service Centre, approved ADNOC vendor and ISO 9001 certified supplier. Tell us the shielding gas, the diameter and whether surface finish or fume is a constraint and we will confirm the grade. Email weldiv@pofis.ae.