ESAB · MIG/MAG & Flux-Cored Welding (GMAW / FCAW)
The ESAB Warrior Edge 500 CX is a 500 A multi-process welding power source for MIG/MAG, Flux-Cored, Stick and TIG welding, rated 500 A at 39.0 V on a 60% duty cycle and 400 A at 100% duty cycle from a 380–460 V three-phase supply, with integrated WeldCloud connectivity and the Pulse and SPEED WeldModes.
Price on request. POFIS is an ESAB Authorized Distributor & Service Centre in Abu Dhabi — quotations include confirmed lead time and delivery terms.
Where it is used
Features
The Warrior Edge 500 CX carries ESAB’s WeldMode Pulse, an adaptive optimised pulse MIG process with a deliberately simple setup. It compensates for variation between operators, so the weld result stays consistent across a shift and across a crew of mixed experience — the practical difference between a qualified procedure that holds and one that drifts.
WeldMode SPEED produces a focused arc that makes the weld puddle easier to control at higher travel speeds, raising deposition productivity without losing puddle control. SPEED is included on the Warrior Edge 500 CX II variant (part number 0448500881).
WeldCloud connectivity is built into the power source rather than bolted on, so welding data can be captured for quality assurance and traceability. For QA/QC departments working to a documented WPS, this turns verification from a manual audit into a record that already exists.
On the matched RobustFeed Edge wire feeder, TrueFlow is ESAB’s digital gas flow control system. It manages shielding gas both at the arc start and during welding, which improves weld quality at starts and measurably reduces gas consumption — a consumable cost that is rarely metered and often significant.
The RobustFeed Edge CX feeder adds an RFID key card operator management system that is quick to set up. It allows quick-jobs to be locked down with setting limits, which improves repeatability and enforces adherence to the welding procedure specification rather than relying on the operator to respect it.
SpoolSafe gives the wire compartment IP54 protection against dirt and dust — unique in the market at the time of release. It keeps the wire dry and clean inside the feeder, protecting weld integrity in exactly the dusty, humid conditions that UAE and GCC site work imposes.
The PreciDrive wire drive maintains precise wire feeding performance, which is what underpins consistent weld quality on long runs. Feed instability is a common root cause of porosity and inconsistent bead profile; PreciDrive addresses it in the drive mechanism rather than in operator technique.
The RobustFeed Edge design won a 2021 Red Dot design award for ergonomics and interface clarity, which reduces operator training time. The hybrid HMI puts material selection and configuration on a TFT screen inside the unit, and everyday operation on a clear external display — so configuration is protected but day-to-day use stays simple.
The power source is rated IP23 with an operating temperature range of −20 °C to +55 °C and insulation class H, making it suitable for UAE ambient site conditions as well as workshop use. Application class S covers use in environments with increased electrical hazard.
Technical data
Published manufacturer specifications. Where a figure affects your welding procedure, confirm it against the instruction manual for your specific configuration.
| Mains voltage | 380–460 V ±10%, 3-phase, 50/60 Hz |
|---|---|
| Standby power | 43 W |
| Open circuit voltage | 54.8 V |
| Efficiency at max current (MMA) | 89% |
| Power factor at max current (MMA) | 0.91 |
| Efficiency at max current (MIG/MAG) | 88% |
| Power factor at max current (MIG/MAG) | 0.93 |
| Welding output — GMAW (MIG/MAG) | 500 A / 39.0 V at 60% duty cycle; 400 A / 34.0 V at 100% duty cycle |
|---|---|
| Welding output — SMAW (Stick) | 500 A / 40.0 V at 60% duty cycle; 400 A / 36.0 V at 100% duty cycle |
| Welding output — GTAW (TIG) | 500 A / 30.0 V at 60% duty cycle; 400 A / 26.0 V at 100% duty cycle |
| Continuous output at 100% duty cycle | 400 A |
| Setting range — GMAW (MIG/MAG) | 16 A / 14.8 V – 500 A / 39 V |
| Setting range — SMAW (MMA) | 16 A / 20.6 V – 500 A / 40 V |
| Setting range — GTAW (TIG) | 5 A / 10.2 V – 500 A / 30 V |
| Dimensions (L × W × H) | 700 × 325 × 680 mm |
|---|---|
| Weight | 85 kg |
| Operating temperature | −20 °C to +55 °C |
| Enclosure class | IP23 |
| Application class | S |
| Insulation class | H |
| Certification mark (standards) | CE |
| Cooling unit | Cool2 — optional |
|---|---|
| Cooling power | 1.0 kW |
| Coolant volume | 4.5 l |
| Max flow | 1.8 l/min |
| Max pressure | 4.6 bar |
Ordering information
Quote these part numbers on your enquiry or LPO to guarantee the exact configuration. If you are unsure which variant suits your application, send us the joint details and we will specify it.
| Description | Part number | Cooler | Multi-Process | Synergic | Pulse | SPEED |
|---|---|---|---|---|---|---|
| Warrior Edge 500 CX, 380–460 V, CE | 0448500880 | Optional | Yes | Yes | — | — |
| Warrior Edge 500 CX II (incl. SPEED), 380–460 V, CE | 0448500881 | Optional | Yes | Yes | Yes | Yes |
| Warrior Edge 500 DX, CE, water-cooled Integrated cooling, plus THIN and ROOT WeldModes. | 0446300886 | Integrated 1.4 kW | Yes | Yes | Yes | Yes |
| Description | Part number | PreciDrive | SpoolSafe IP54 | RFID Panel Lock | TrueFlow | Heater |
|---|---|---|---|---|---|---|
| RobustFeed Edge BX, water-cooled, Euro | 0446600880 | Yes | Yes | Yes | — | — |
| RobustFeed Edge CX, water-cooled, digital gas control, heater, Euro | 0446600881 | Yes | Yes | Yes | Yes | Yes |
| Length | 70 mm² gas-cooled | 70 mm² water-cooled | 95 mm² gas-cooled | 95 mm² water-cooled |
|---|---|---|---|---|
| 2.0 m | 0446310880 | 0446310890 | 0446310980 | 0446310990 |
| 5.0 m | 0446310881 | 0446310891 | 0446310981 | 0446310991 |
| 10.0 m | 0446310882 | 0446310892 | 0446310982 | 0446310992 |
| 15.0 m | 0446310883 | 0446310893 | 0446310983 | 0446310993 |
| 20.0 m | 0446310884 | 0446310894 | 0446310984 | 0446310994 |
| 25.0 m | 0446310885 | 0446310895 | 0446310985 | 0446310995 |
| 35.0 m | 0446310886 | 0446310896 | 0446310986 | 0446310996 |
| Description | Part number | 3 m | 4 m | 5 m |
|---|---|---|---|---|
| Exeor MIG 4.0G², gas-cooled Torch with enhanced cooling performance. | 0700025752 | 0700025752 | 0700025753 | 0700025754 |
| Exeor MIG 4.0G² CX, gas-cooled, up/down Includes torch LED light and CX remote for JOB selection / WFS / V, 2T/4T. | 0700025755 | 0700025755 | 0700025756 | 0700025757 |
| Exeor MIG 4.0G² DX, gas-cooled, graphic display Includes torch LED light and DX graphical display remote for JOB selection / WFS / V / 2T/4T, measured values and arc dynamics. | 0700025758 | 0700025758 | 0700025759 | 0700025760 |
| Exeor MIG 4.0W², water-cooled | 0700026050 | 0700026050 | 0700026051 | 0700026052 |
| Exeor MIG 4.0W² CX, water-cooled, up/down | 0700025730 | 0700025730 | 0700025731 | 0700025732 |
| Exeor MIG 4.0W² DX, water-cooled, graphic display | 0700025733 | 0700025733 | 0700025734 | 0700025735 |
| Description | Part number |
|---|---|
| Cool 2 cooling unit | 0465427880 |
| Coolant, 10 l | 0465720002 |
| 4-wheel trolley, power source | 0349313450 |
| Counterbalance arm, RobustFeed Stabilizer kit 0465509880 required when the counterbalance is used in combination with trolley 0349313450. | 0448181880 |
| Counterbalance arm extension kit, for use with 6 m and 7.5 m torches | 0448116880 |
| Stabilizer kit for counterbalance arm | 0465509880 |
| Wheel kit, power source | 0465416880 |
| Feeder mounting kit, power source assembly incl. cable holders | 0447518880 |
| RobustFeed wheel kit Extension kit 0465508880 required when the wire feeder wheel kit is used in combination with trolley 0349313450. | 0446081880 |
| Guide pin extension kit | 0465508880 |
| Torch holder, RobustFeed | 0446958880 |
| Torch strain relief, RobustFeed | 0446082880 |
| Boom adaptor (lifting device) | 0446956880 |
| Quick connector, Marathon Pac | F102440880 |
| 4-wheel feeder trolley for >300 mm spools | 0349313700 |
Downloads
Need the instruction manual or spare parts list for this machine? Request it from weldiv@pofis.ae and we will send the current revision.
Frequently asked
The Warrior Edge 500 CX delivers 500 A at 39.0 V on a 60% duty cycle and 400 A at 34.0 V at 100% duty cycle in MIG/MAG mode. In practice that means it will weld continuously at 400 A without thermal interruption, and handle 500 A for six minutes in any ten-minute period.
It requires a 380–460 V ±10%, three-phase, 50/60 Hz supply. Standby power draw is 43 W, power factor at maximum MIG/MAG current is 0.93, and efficiency at maximum MIG/MAG current is 88%.
It is a multi-process power source covering MIG/MAG (GMAW), flux-cored wire (FCAW), pulsed MIG, Stick (SMAW/MMA) and TIG (GTAW). The TIG setting range starts as low as 5 A, and stick welding is supported up to 500 A.
The CX (0448500880) has an optional external Cool2 cooling unit, while the DX (0446300886) has an integrated 1.4 kW cooler. The DX also adds the THIN and ROOT WeldModes. The CX II (0448500881) sits between them, adding the Pulse and SPEED WeldModes with cooling still optional.
The matched feeders are the RobustFeed Edge BX (0446600880) and the RobustFeed Edge CX (0446600881). Both are water-cooled with a Euro connection, PreciDrive wire feed, SpoolSafe IP54 wire protection and RFID panel lock. The CX feeder adds TrueFlow digital gas control and a heater.
Yes. The power source is rated IP23 with an operating temperature range of −20 °C to +55 °C and insulation class H, and the RobustFeed Edge feeder adds IP54 SpoolSafe protection that keeps welding wire dry and free of dust. It is specified for the ambient temperatures and dust exposure typical of UAE and GCC site work.
Yes. WeldCloud connectivity is integrated into the power source, so welding data can be captured for quality assurance and traceability records. Combined with the RobustFeed Edge CX RFID operator management and locked quick-jobs with setting limits, it supports documented adherence to a welding procedure specification.
POFIS is an ESAB Authorized Distributor and Service Centre in Abu Dhabi. Request a quotation using the form on this page, or by email to weldiv@pofis.ae, and you will receive pricing, confirmed lead time and delivery terms. Stock items dispatch from Abu Dhabi within 24–48 hours.
Procurement & supply
The ESAB Warrior Edge 500 CX is supplied from Abu Dhabi by Perfect Oilfield & Industrial Supply LLC as an ESAB Authorized Distributor and Service Centre. The information below covers what procurement and QA/QC departments normally need before raising a purchase order.
Stock items dispatch from Abu Dhabi within 24–48 hours. Indent items are quoted with a confirmed lead time at the time of offer.
POFIS is an approved ADNOC vendor and is listed on the approved vendor lists (AVL) of major operators and EPC contractors across the GCC. We can complete supplier registration and prequalification documentation on request.
Standard credit terms are available to registered corporate accounts. LPO, LC and advance payment are all accepted.
Delivery across the UAE and the wider GCC. Quotations can be issued on EXW, FOB, CIF or DDP terms to suit your project.
Full manufacturer warranty, honoured locally. As an ESAB Authorized Service Centre we carry out warranty work and repairs in Abu Dhabi rather than returning equipment abroad.
In-UAE service, commissioning, operator training and spare parts backing for every machine we supply.
Price on request
Send the form and the POFIS welding division replies with pricing, confirmed lead time, delivery terms and availability. Tell us who you are and what the job is, so the reply can be specific to it rather than a catalogue price list.
